lectromagnetic Interference (EMI) filters (also called a power line filters), are passive, frequency selective, bi-directional (two-port) networks comprised of inductors, capacitors, resistors and ferrites.
These low pass filter devices are often thought of as just components whose sole purpose is to suppress unwanted emissions emanating from the electronic devices they’re installed in, so these products can pass regulatory compliance emissions tests.
Don’t overlook the fact that EMI filters can also be used to prevent unwanted RF noise (such as electrical fast transient burst, conducted RF, and some surges) from entering susceptible devices, especially if the EMI filter is combined with proper device shielding in a kind of “belt and suspenders” approach to electromagnetic compatibility. In this case, EMI filters help make RF susceptible devices more rugged in their surrounding environments, if these environments happen to also be heavily polluted with RF noise. EMI filters come in handy when the electronic products they are paired with must comply with national and international standards for both emissions and immunity (susceptibility).
See Table 1 where
L = Inductor
R = Resistor
F = Ferrite
C = Capacitor
- End-use voltage rating: operating voltage, nominal voltage, rated voltage, etc.;
- End-use current rating: operating current, nominal current, rated current, etc.;
- Rated frequency: typical frequencies are 50 or 60 Hz and 400 Hz for military applications, and DC.
- Insertion Loss (dB) or IL (dB): The filter’s attenuation – specified in dB;
- Size and structure: many shapes and sizes available;
- Environment: temperature range – operation and storage;
- Safety certification standards: required by most end-product applications;
- Dielectric Strength Voltage: Hi-pot or the high potential insulation test voltage;
- Leakage current: critical in medical device applications where patient safety is paramount.
- Rated Voltage: 250 VAC (50/60 Hz), or 250 VDC
- Rated Current: 1-30A @ 40°C Maximum
- Insertion Loss (dB): Per CISPR 17; CM=50 Ω/50 Ω sym; DM=50 Ω/50 Ω asym (provided on manufacturer’s datasheet in the form of bode plots with attenuation listed on the vertical axis and frequency on the horizontal axis).
- Size and structure: Unique to each filter. See manufacturer’s datasheet.
- Temperature range (operation and storage): -25°C to +100°C (25/100/21)
- Certified to: UL 1283, CSA 22.2 No. 8 1986, IEC/EN 60939 (applies to AC and DC applications)
- High potential test voltage:
- ⚬ P –> PE 2000 VAC for 2 sec (equiv. cap <88 nF)
- ⚬ P –> PE 2550 VDC for 2 sec (equiv. cap >88 nF)
- ⚬ P –> PE 2500 VAC for 2 sec (B types)
- ⚬ P –> N 1100 VDC for 2 sec
- Leakage current: @ 250V AC/50 Hz = 0.45 mA; @ 120V AC/60 Hz = 0.26 mA.
- EMI filters are passive, low pass devices.
- They help suppress RF noise emanating from or to any electronic device.
- They are comprised of inductors, capacitors, resistors, and ferrites.
- EMI filters help suppress both common-mode and differential-mode noise.
- They are placed between the AC (or DC) power supplied to the end-product and its power supply input.
- A perfect EMI filter will substantially reduce the amplitude of all noise frequencies greater than the filter’s cutoff frequency and pass all wanted low frequencies signals.
- For the EMI filter to best do its job, it’s important to understand both the source and load impendances (Z) it will be connected to.
- A multi-element filter will provide more IL (dB) than a single-element filter.
- The following specifications are important should be considered when specifying an EMI filter:
- ⚬ Rated Voltage
- ⚬ Rated Current
- ⚬ Rated Frequency
- ⚬ Insertion Loss (dB)
- ⚬ Size and structure
- ⚬ Operating environment
- ⚬ Safety certifications
- ⚬ Dielectric Strength Test Voltage
- ⚬ Leakage Current
- “Three Essential Parameters to Check While Selecting Power Line EMI Filters,” Croydon EMC Solutions YouTube Channel, May 2, 2020.
- “Most Important Criteria to Select EMI EMC (EMV) Filter,” Croydon EMC Solutions YouTube Channel, March 29, 2020.
- “Multi-stage AC/DC EMI Filter with Excellent Attenuation Performance, Schaffner Two-Stage Filters FN 2090 Datasheet.
- Montrose, M., EMC Made Simple, Printed Circuit Board and System Design, Montrose Compliance Services, Inc., 2014
- MacArthur, D., “What Every Electronics Engineer Needs to Know About: Filters,” In Compliance Product Insights, November 2018.
- MacArthur, D., “Let’s Talk About Why Filters Fail,” In Compliance Product Insights, November 2019.
- MacArthur, D., “An Alternative Approach to Specifying an EMI Filter,” In Compliance Product Insights, November 2020.
- Filters should perform in both symmetric and asymmetric mode. That is, they should remove differential and common mode noise. Some manufacturers offer comparatively smaller filters, but only specify asymmetric performance. These fail to remove differential noise.
- Filters should be rated for the appropriate maximum Line-to-Ground or Line-to-Line voltage for a 3 phase system. This eliminates the uncertainty of whether a filter will work at circuit voltages lower than the maximum filter rating.
- Filters should be rated for the appropriate circuit current and be able to withstand an overload of 140% for at least 15 minutes. This ensures the survival of the filter under overload conditions.
- Filters should be rated for low temperature rise in order to increase their durability and reliability.
- Power filters should be listed by a Nationally Recognized Testing Laboratory (e.g. UL, Intertek). This ensures that a 3rd party has approved the safety of the filters.
- When testing for avionics at 400Hz power, filters should also use Power Factor Correction Coils. This ensures that high reactive currents at 400Hz are neutralized.
- Larger power filters (above 200 Amps) should have an option to be floor standing. This ensures that most of the weight is on the stand rather than on the shielded wall.
- Protection performance for HEMP/EMP filters should be according to MIL-STD-188-125 or IEC 61000-4-24. These are the preeminent standards used today for specifying conducted Point of Entry protection.
- When protecting a facility against HEMP/EMP, it is crucial to indicate if the filters will be installed inside or outside the protective shield. Only one side of the filter has the protective elements; the protection side must be that which is exposed to the threat.
- When using electronic power sources connected to filters, the source should have a transformer in its output circuitry. This minimizes unwanted interaction with filters.