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Do Measurements Validate Simulations
or Do Simulations Validate Measurements?
PLUS
Functional Safety: Overview and Methods

Thermal Runaway Energy Release as a Function of the State of Charge

How Manufacturers and Retailers Can Collaborate to Provide Quality Products and Conduct Effective Recalls

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PLUS
Functional Safety: Overview and Methods

Thermal Runaway Energy Release as a Function of the State of Charge

How Manufacturers and Retailers Can Collaborate to Provide Quality Products and Conduct Effective Recalls

May 2024
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EMC Concepts Explained
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On Your Mark
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Hot Topics in ESD
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Troubleshooting EMI Like a Pro
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May 2024
Volume 16 l Number 5
Contents
By Bruce Archambeault
It is common for people doing simulations to make a measurement of a similar set up to validate the simulation. The real issue is whether the tool user understands the problem well enough to capture the important features, and whether the user understands the tool well enough to use it correctly.
By Michael Hamilton
Functional safety encompasses various standards and requirements for ensuring safe product operation. Functional safety evaluations are necessary whenever controls are employed to ensure safe product operation, with the process generally similar across projects despite differing nuances in standards and applications.
By May Yen, Artyom Kossolapov, and Francesco Colella
Designing safe products powered by lithium-ion batteries requires an understanding of how the battery pack will behave while undergoing thermal runaway. In this work, fractional thermal runaway calorimetry is used to estimate the energy release from cells at different states of charge when undergoing a thermal runaway.
By Kenneth Ross
Manufacturers, retailers, and regulators have been working to improve product safety and make recalls more effective. This has been especially important for online retailers who have additional ways to directly contact their customers.
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compliance news
UN Says Electronic Recycling Efforts Are Falling Short
The global production of electronic waste (E-waste) is rising five times faster than current recycling efforts. That’s the key finding of the most recent report by the United Nations Institute for Training and Research (UNITAR) and the International Telecommunications Union (ITU).

The report “Global E-Waste Monitor 2024” paints a troubling picture of the world’s current efforts to efficiently recycle E-waste. According to the report, less than one quarter (22.3%) of E-waste in 2022 was properly collected and recycled. At the same time…

FCC Investigates Amazon, Others for Marketing Wireless Signal Jammers
The U.S. Federal Communications Commission (FCC) is reportedly investigating Amazon and a number of other online retailers and drone technology companies for their alleged sale of illegal radio frequency devices.

The FCC’s actions align with an investigation conducted by NBC News that found more than a dozen different companies marketing devices for sale that interfere with licensed communications systems by sending out competing radio signals…

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Feature Article
Do Measurements Validate Simulations?
Or Do Simulations Validate Measurements?
By Bruce Archambeault
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I

expect the title of this article might raise a few eyebrows! It is very common for people doing simulations to make a measurement of a similar set up to validate the simulation. This is a reasonable precaution since modern simulation tools will give a very accurate answer to whatever question it is asked. The real issue is did the tool user understand the problem well enough to capture the important features, and did the user understand the tool well enough to use it correctly.

However, we usually do not expect a measurement to be validated. After all, measurements are a great emotional comfort! I have seen many test laboratories claim measurement uncertainty in the 1.5 to 2 dB range. However, whenever I ask an experienced EMC test person how well they might expect to correlate between two different laboratories, I often get a response that anything better than 8 dB is ok, and certainly, I have never been told that better than 6 dB is expected! This tells me what the ”real” laboratory accuracy is. And this is when all the equipment is functioning to specification.

Feature Article
Functional Safety: Overview and Methods
A Guide to Understanding Functional Safety Basics
By Michael Hamilton
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F

unctional safety (FS) is a complex, and oftentimes a confusing, subject even for those familiar with product safety and certification. With good reason, there are numerous functional safety standards that apply to various product types and applications, each with their own nuanced requirements. Some end-product standards specify one or more FS standards to use for embedded controls, while others leave it open to interpretation.

In short, FS evaluations are required whenever a control—regardless of whether it is electronic, pneumatic, hydraulic, or another type—is used to achieve safe operation of a product. Depending on the application specifics and the end-product standard, functional safety may only encompass hardware controls or include both hardware and software.

Feature Article
Thermal Runaway Energy Release as a Function of the State of Charge
By May Yen, Artyom Kossolapov, and Francesco Colella
small flat vessel with four wheels on fire due to thermal runaway
Editor’s Note: The paper on which this article is based was originally presented at the 2023 IEEE Product International Symposium on Product Compliance Engineering (ISPCE), held in Dallas, TX in May 2023, where it received the 2023 Best Paper Award. It is reprinted here with the gracious permission of the IEEE. Copyright 2024, IEEE.
Introduction
Advancement in lithium-ion (Li-ion) batteries has resulted in them being the power source of choice in consumer electronics. These types of batteries have the advantage of high power and energy densities. As the chemistry of Li-ion batteries advances, so does their capacity and energy density. The higher the energy content and the smaller and tighter the internal components, the higher the potential risk, magnitude, and consequences associated with battery failure events.
Feature Article
How Manufacturers and Retailers Can Collaborate to Provide Quality Products and Conduct Effective Recalls
Working Together Can Improve All Aspects of Safety
By Kenneth Ross
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S

everal months ago, I chaired an online seminar discussing the relationship between manufacturers and retailers in handling product safety issues.1 In addition, years ago, when I was an in-house lawyer, and more recently as a product safety lawyer, I’ve had a number of experiences with retailers that sold my company’s or my client’s products. This article will address some of the issues discussed during that online seminar, as well as some of my individual experiences in dealing with retailers.

In addition, I will discuss a new product safety initiative just announced by Amazon which offers a useful summary of techniques that can be utilized by manufacturers and retailers to make safer products and engage in more effective recalls.

EMC concepts explained
Image Theory: Radiation From Hertzian Dipole Above Ground Plane
By Bogdan Adamczyk
T

his article presents the derivation of the radiated far fields from a Hertzian dipole antenna above the ground plane using image theory.

1. Hertzian Dipole Antenna
An electric dipole, often referred to as a Hertzian dipole, shown in Figure 1, consists of a short, thin wire of length l carrying a constant current  positioned symmetrically at the origin of the coordinate system and oriented along the z-axis.
Hertzian dipole
Figure 1: Hertzian dipole
Ideally, the wire is infinitely short; practically, a wire of the length l << /50 ( = wavelength) can be considered a Hertzian dipole.

The far field of a Hertzian dipole has only a θ component (in a spherical coordinate system) and is given by [1].

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hot topics in ESD
Voltage to Current Correlation for CDM Testing
By Lena Zeitlhoefler, Theresa Lutz, Friedrich zur Nieden, Kai Esmark, and Reinhold Gärtner for EOS/ESD Association, Inc.
New Approaches for CDM Testing
It is now well known that testing for CDM ESD evaluation is becoming a bigger challenge. Previously, (In Compliance Magazine, March 2021) Capacitively Coupled TLP (CCTLP) was described as an alternate approach. It offers many advantages compared to the standardized field-induced CDM setup according to the JS002 standard [1]. Testing of a package, bare die, or wafer is enabled with high reproducibility. The failure correlation between CDM and CCTLP has been investigated based on peak current stress levels and not by a charging voltage level [2]. If testing with an alternative CDM method as CCTLP is done to reproduce JS002, the CDM charging voltage must be transferred into peak current levels.
Device and Tester Capacitance
A measure for the severity of the CDM stress is the effective capacitance Ceff of a device [3]. Ceff characterizes the amount of exchanged charge between DUT and test setup at a specific stress level (e.g., VCDM) in a specific testing environment.

Products can be categorized with respect to Ceff in an FICDM setup because of the direct relation to the peak current for a given test voltage, as described in [4].

troubleshooting EMI like a pro
Using RF Monitoring Probes to Troubleshoot Transient Failures
By Dr. Min Zhang
O

ur previous column (see “Using a Near-Field Probe to Troubleshoot Transient Failures,” In Compliance Magazine, February 2024) introduced a valuable technique for troubleshooting electric fast transient (EFT) failures at the PCB level. However, in large systems, such as big cabinets housing numerous electronic components, employing the near-field probe method can be time-consuming and, depending on the voltage level, potentially unsafe (for instance, when dealing with high-voltage circuits requiring isolation). In such scenarios, an alternative approach is necessary. This “Troubleshooting EMI Like a Pro” column presents a technique suitable for use in such situations.

Large systems typically consist of interconnected PCBs or modules linked by cables. Placing RF current probes at various wire connection points enables the tracing of current flow during transient events. These RF current probes must be terminated to the 50-ohm impedance of an oscilloscope. Transient events vary in type, with their frequency response indicated by rise time. For instance, electrostatic discharge (ESD) exhibits the fastest rise time (sub-1 nanosecond), while electric fast transients typically have a rise time of about 5 nanoseconds. Both types suggest unpredictable RF current flow, especially in low‑impedance systems. However, engineers often have a reasonable estimation of the route. Therefore, multiple RF probes can be utilized to trace the current flow.

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445
Electronic Articles Surveillance (EAS) systems interfere with disabled aid

My work includes the installation of induction loops for hearing aid users. The availability of these is almost the only way of complying with the Disability Discrimination Act in public buildings which have an amplification system…

446
Some more examples of medical interference
  • A video system used for endoscopy experienced random episodes of interference during electrocautery.
  • Cardiopulmonary bypass blood pumps stopped unexpectedly during surgery…
447
Fibre-optics used in ‘EMI-Immune’ Aircraft Program

Maryland-based Optelecom-NKF, Inc. has announced that its Electro-Optics Systems Group has received a contract from Parker Aerospace for optical fiber control system architecture design in support of the Electromagnetic Interference (EMI)…

448
EMP could threaten existence of civil society in the US

Over the past seven years, a substantial number of articles have been written by this author and others identifying the threat and importance of intentional electromagnetic interference (IEMI). The major conference for this topical area was…

449
Explosive material probe and implantable medical devices

An ‘In Vitro’ study was made of the electromagnetic interactions between a hand-held probe used for detecting explosive materials, and implantable medical devices such as pacemakers. The probe uses a quadrapole nuclear resonance …

450
Wireless phone and medical devices
  • Specific recommendations for cellular telephones:
    • Designate locations where they can be used without concern of interference;
    • Prohibit patients and visitors from using cell phones and similar devices within highly-instrumented clinical areas;
    • Consider whether or not cellphones and similar devices should be permitted in general patient care areas…
451
Value of Ad-Hoc EMC testing in hospitals

Ad-Hoc testing is important in healthcare because many older medical devices that are still in use in hospitals were not designed or tested for EMC and even newer medical devices that meet EMC standards can experience electromagnetic interference…

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